

Tuff Mail – Tyvek Envelopes
- Tyvek envelopes are made from high-density polyethylene fibres that are flash spun to create a breathable and extremely durable material.
- Tyvek envelopes are lightweight, tear and water-resistant, providing an extra layer of protection. These are also made with Tamper Evident features for additional security.
- Their lightweight construction doesn’t compromise on strength, making them an efficient choice for shipping while minimizing postage costs. Additionally, Tyvek’s recyclable nature contributes to sustainability, offering an environmentally conscious mailing option.
- This material is fully re-cyclable hence making it a sustainable product.
FAQ's
Tyvek envelopes are used for mailing important or heavy-duty documents that require extra protection. Made from DuPont™ Tyvek® material, they are tear-resistant, water-resistant, and lightweight—ideal for legal documents, contracts, catalogs, and sensitive shipments.
Yes, Tyvek envelopes are both water-resistant and tear-resistant. The unique spun polyethylene fiber construction provides superior durability compared to paper envelopes, protecting contents from rain, rough handling, and punctures during transit.
Tyvek envelopes are available in a wide range of sizes including 6” x 9”, 9” x 12”, 10” x 13”, and larger catalog or document mailer formats. Custom sizes and expandable gusset versions are also available for bulkier content.
Yes, Tyvek envelopes are recyclable, but they must be recycled through specific programs that accept #2 HDPE plastics. Always remove any labels or adhesives before recycling and check with local facilities or DuPont’s recycling program for proper disposal.
You can purchase Tyvek envelopes in bulk from authorized suppliers or manufacturers. Many offer custom printing services to add logos, branding, or security features—ideal for businesses in finance, legal, or healthcare industries.